Editing How to solder electrical connections
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==Some things you'll need and good addition to your tool box== * Soldering "Gun" or "Pen". Gun is best used for intermitent and general joints, pen is better for many small, specified soldering tasks. [[Weller]] is a well-known brand for soldering appliances. * De-solder / soldering tools & braid. * About a pound of 60/40 solder, (I use 24 gauge for harness making, and it works well for circuit board assembly also, a good mid-sized gauge) * Some resin, a pin vise, hemostats, small brass (about the size of a toothbrush), acid brush, a dental pick is also handy, * A GOOD set of automatic strippers with a depth gauge * a GOOD tie wrap gun, various tie wraps * Bulk (5000 at a time) ring terminals in the 3 popular sizes, that are NOT insulated *Shrink tubing of various sizes and colors(cheaper in bulk), makes neat, tidy, and professional transitions from joined wire section to section. Keep a pack of matches handy for when its time to shrink the tubing. *A Heat Gun is optional for the shrink tubing, but a lighter or matches will suffice. ==The procedure== * Strip the wire to fit the terminal sleeve, with about 1/4 inch showing. * Without twisting the stripped end, tin it until a good silver coat appears. * Then, tin the terminal, with just enough solder to flow and leave a silver coat INSIDE the sleeve. * Next, get two pieces of shrink tubing -- black for the first insulator, and a selected color for the top to slide over the black, about a 1/4 inch SHORTER than the bottom; cut and slide them on the wire. * Next, solder the wire to the ring terminal, "wicking " the solder up into the terminal sleeve, until it is filled, smooth, and shiny silver. * Next, crimp the terminal. * Finally, slide the black (longer tubing) flush with the end of the terminal sleeve on the ring end, and shrink it (keeping the wire straight until it cools, unless a pre-bent angle is required). * When cool, slide the colored tubing (for example: red) over the first, and flush with the ring end, and shrink it down. Net result is you have a terminal with a red marker and about a 1/4 trailer behind it. Looks professional, and lasts forever. * To extend a wire, just strip a good length from both wires, make a good mechanical connection by placing the stripped ends parallel to each other, wrap one clockwise and the other counterclockwise. Solder until you have a good flow and coverage and silver (not gray) appearance, then install shrink tubing. Even on crimp terminals, solder AND crimp. Although some solder is rosin flux-core, adding flux to the joint helps! IMPORTANT use rosin flux for electrical work. They even make a rosin core solder for electrical work. other flux will lead to corrosion. Acid types are best for galvanised sheet metal!
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