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Needs to be organized and verified. ===Cause of rust=== Need more background here. Plus info on why newer cars don't rust nearly as badly, and on salt/winter driving conditions. Review this article: http://www.metalwebnews.com/howto/rust/rust.html . ===Media blasting rust=== *Sand is not recommended for media blasting panels. It acts like little hammers, warping panels with by compressive forces (analagous to hail). Use softer media (list examples): 55 grit silica-based media. Can be done, but must be cautious. Use a small sandblaster, or a sandblaster set on low (expand on this: distance, angle, etc.). *Can sandblasting "increase" rust? Or, if the rust is removed and the metal is sealed, shouldn't it be eliminated? Some thoughts on this are: **Although sandblasting may appear to have removed all the rust to the naked eye, it hasn't really done so. **It's caused by water in the air compressor line, as sand will harbor some moisture. Also, compressed air contains moisture. 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Drill small holes, get a spray wand with a 360-degree head. Then, when done, weld the holes shut. ===What exactly is e-coating?=== ===Getting your entire body acid dipped=== About $1000 - $1500? From Redi-Strip (technically not an acid? research this), a national chain. ===POR-15, Zero-Rust, Eastwood Rust Encapsulator=== These might be the top 3? Len Stuart of Autobodystore.com recommends Picklex-20 followed by Zero Rust: http://www.autobodystore.com/new_page_1.htm from Eastwood: [http://www.eastwoodco.com/jump.jsp?itemID=852
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