Intake manifold/cylinder head internal vacuum leak

Occasionally, you may experience a vacuum leak into the intake ports from the crankcase of the motor due to the intake manifold/cylinder head interface not being machined parallel. Here, I'm talking about looking at the manifold from an end view, from the front or rear of the car for instance. Unless you're using all brand new parts, you have no way of knowing if the heads, block or manifold have been machined by the previous owner, so the interface at the manifold/head could be out of parallel. In other words, the gasket might be pinched tightly at the top of the port and sealing fine, but might be wide open to the crankcase at the bottom of the port, allowing oily vapors to be drawn into the intake manifold runner on the intake stroke. The manifold may also be warped a little. No amount of propane or carburetor cleaner will find such a leak due to the leak being on the bottom of the port, where the combustable agent cannot reach. The best way is to insure the elimination of such a problem while building the motor. Be aware also, that not all cylinder blocks are cut squarely to the centerline of the main bearing bore on the block decks, so if your decks run uphill one way or the other from one end of the block to the other, you can see how the cylinder head would not be square to the centerline of the main bearing bore and could create a condition where the intake manifold would not sit squarely against the heads. This is a very good reason to cut the block decks square to the main bearing bore before you ever start building the rest of the motor. The other reason to cut the block decks is to set your piston deck height the same from one end of the block to the other. Add up your stack of parts (1/2 stroke, rod length and piston compression height). Example on 350 Chevy: 1/2 of the 3.480" stroke is 1.740", rod length is 5.703", piston compression height is 1.560". Added together, the stack in this case is 9.003, so if you wished to run zero deck with a 0.040" gasket, you would cut the block deck height to 9.003".  

Occasionally, you may experience a vacuum leak into the intake ports from the crankcase of the motor due to the intake manifold/cylinder head interface not being machined parallel. Here, I'm talking about looking at the manifold from an end view, from the front or rear of the car for instance. Unless you're using all brand new parts, you have no way of knowing if the heads, block or manifold have been machined by the previous owner, so the interface at the manifold/head could be out of parallel. In other words, the gasket might be pinched tightly at the top of the port and sealing fine, but might be wide open to the crankcase at the bottom of the port, allowing oily vapors to be drawn into the intake manifold runner on the intake stroke. The manifold may also be warped a little. No amount of propane or carburetor cleaner will find such a leak due to the leak being on the bottom of the port, where the combustable agent cannot reach. The best way is to insure the elimination of such a problem while building the motor. Be aware also, that not all cylinder blocks are cut squarely to the centerline of the main bearing bore on the block decks, so if your decks run uphill one way or the other from one end of the block to the other, you can see how the cylinder head would not be square to the centerline of the main bearing bore and could create a condition where the intake manifold would not sit squarely against the heads. This is a very good reason to cut the block decks square to the main bearing bore before you ever start building the rest of the motor. The other reason to cut the block decks is to set your piston deck height the same from one end of the block to the other. Add up your stack of parts (1/2 stroke, rod length and piston compression height). Example on 350 Chevy: 1/2 of the 3.480" stroke is 1.740", rod length is 5.703", piston compression height is 1.560". Added together, the stack in this case is 9.003, so if you wished to run zero deck with a 0.040" gasket, you would cut the block deck height to 9.003".