Rebuilding an early Hemi engine

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(New page: This article doesn't cover the specifics of rebuilding a Hemi engine. For more details, see this article's Related resources. First, there are a few things one need...)
 
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This article doesn't cover the specifics of rebuilding a Hemi engine. For more details, see this article's [[#Related_resources|Related resources]].
 
  
First, there are a few things one needs to understand before tackling a Hemi engine rebuild. First, early Hemis are expensive to rebuild. It will cost 2 to 4 times as much to rebuild one of these motors than it will your everyday small block Chevy. For example, Kanter Auto Parts 1999 catalog lists the cost of main bearings for Chrysler's 331 hemi at $175 a set. The DeSoto and Dodge Hemi mains go for $125. The 331 rod bearings sell for $12 each. DeSoto for $15 each and Dodge rod bearings go for $10 each. Compare these prices to the small block Chevy whose main bearings go for $35 and rod bearings for $4 each. The same difference holds true for other parts as well. Chrysler, DeSoto and Dodge Hemi gasket sets go from between $100 - $145, and complete rebuild kits sell for over $950. The Chevy on the other hand has gasket sets available for $50 and complete rebuild kits go for about $375.
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[[Image:early_hemi_bored.jpg|right|thumb|350px|An "Early Hemi" engine being machined at the start of the rebuilding process.]]
  
This difference in price is very often a big surprise to the young guy that wants to stick a Hemi under his hood. It has been the cause of many a hemi just sitting in the corner of a garage somewhere instead of rumbling down the street in all it's glory. On the other hand, it is very rare to find an early Hemi in a wrecking yard that can't be rebuilt. Chevy and Ford fans aren't so lucky.
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The early Hemi engine is being rediscovered by enthusiasts all over the country. For some, nothing can match the class and power of an early Hemi under their hood.
  
After price, the second item you need to be concerned about when rebuilding a Hemi is parts availability. Kanter Auto Parts and others can supply just about anything you need for a stock rebuild. However, performance parts for some of the less popular Hemis can be a real challenge to find. Epecially the DeSotos -- performance parts for these motors are virtually non-existent. Some factory equipment was supplied way back when, but it's very difficult to come by. Limited performance equipment is available for the Dodge Hemi, but far more parts are available for the Chrysler 331-392 series than any other. The good news is that as these engines are being rediscovered and as they become more popular, manufacturers are beginning to re-introduce performance parts they stopped making 20 or 30 years ago. Newer companies like PowerPlay and Hot Hemi Heads are providing parts and services for the early Hemi enthusiast, and more are sure to follow.
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However, before tackling an early Hemi engine rebuild, several factors must be considered. The high cost of Hemi rebuilds, and the difficulty in acquiring parts, plays a significant role for most rebuilders.
  
The Chrysler Hemi had a cast iron block. Thin wall casting techniques had not come into practice in the early 50's, so these motors were quite heavy for their size. All were produced with 2 bolt main caps, and forged crankshaft and connecting rods. Most engines came with cast aluminum pistons and hydraulic valve lifters with the exception of some of the high-performance versions, which left the factory with forged pistons and solid lifters. These motors can be identified by four bumps in the valve covers between the spark plugs.
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==Cost and parts availability==
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It will cost 2 to 4 times as much to rebuild an early Hemi than it will your average engine. This difference in price has been the cause of many a Hemi just sitting in the corner of a garage somewhere instead of rumbling down the street in all its glory. However, it is very rare to find an early Hemi in a wrecking yard that can be rebuilt.
  
The 51-53 Chrysler 331's had an extended belhousing cast into the back of the block, which limits your transmission choices. Some outfits have reintroduced adapter kits which allow the GM 4-speed to be bolted to these blocks. These adapters are a welcome addition to the parts bin for many enthusiasts. For years, these extended blocks were considered useless (except for spare internal parts) and many of the blocks were trashed by short -sighted hot rodders. DeSoto, Dodge and Plymouth never produced Hemis or polys with the extended bellhousing.
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Depending on the size and location of the motor, expect to pay anywhere from $300 to $1500 for an engine to rebuild.
  
In '54, Chrysler fell in line with its other divisions and introduced a more conventional belhousing design, making the installation of modern GM and Chrysler automatic transmissions much easier. However, adapters are still required; they're available from several sources, but be prepared to pay between $300-$400 for a good one.
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After price, the second item you need to be concerned about when rebuilding a Hemi is parts availability. Stock rebuild parts are widely available. However, performance parts for some of the less popular Hemis can be a real challenge to find. Especially the DeSotos -- performance parts for these motors are virtually non-existent. Some factory equipment was supplied way back when, but it's very difficult to come by, and quite expensive. For example, a DeSoto factory dual quad manifold with carburetors and linkage intact could fetch $2000 or more. Limited performance equipment is available for the Dodge Hemi, but far more parts are available for the Chrysler 331-392 series than any other. The good news is that as these engines are being rediscovered and as they become more popular, manufacturers are beginning to re-introduce performance parts they stopped making 20 or 30 years ago. Newer companies are providing parts and services for the early Hemi enthusiast, and more are sure to follow.
  
Hemi cylinder heads were cast iron, as were the intake and exhaust manifolds. 2 bbl. and 4 bbl. versions were available while the high performance line usually had a dual 4 bbl. low rise manifold equipped with early Carter WCFB carbs. To illustrate how scarce DeSoto performance parts are, if you could find a factory dual quad manifold with carburetors and linkage intact, you could easily sell it for $2000 possibly more. Not bad for a days scavenging in the local wrecking yard.
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The Chrysler early Hemi had a cast iron block. Thin wall casting techniques had not come into practice in the early 50's, so these motors were quite heavy for their size. All were produced with 2 bolt main caps, and forged crankshaft and connecting rods. Most engines came with cast aluminum pistons and hydraulic valve lifters, with the exception of some of the high-performance versions, which left the factory with forged pistons and solid lifters. These motors can be identified by four bumps in the valve covers between the spark plugs.
  
For more details on rebuilding an early Hemi, see [http://www.hotrodsandhemis.com/Rebuild/HemiRebuild.html Hemi Rebuild].
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==Parts interchangeability==
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Each Chrysler division (Chrysler, Dodge, DeSoto, and Plymouth) produced their own version of the Hemi. Only a few specific parts will interchange, including the following:
  
==The bottom line==
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*All '51-'53 Chrysler front covers will fit all DeSoto engines.
The early Hemi is being rediscovered by enthusiasts all over the country. This means that more parts will become available, and that some of the out of production parts will probably be reintroduced. On the down side, the increased demand for early Hemis will make the price go up. Gone are the days when people would practically give these things away. Current prices for complete motors vary from $300 to $1500, depending on size and what part of the country you're in.
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*All '56-'58 Chrysler front covers will fit all Dodge engines.
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*Dodge high block connecting rods may be used in the DeSoto high blocks despite wider side clearance, but DeSoto rods must be narrowed slightly for use in Dodge engines. The lengths are close enough to be compatible: Dodge 6.618", DeSoto 6.625".
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*Distributors, oil pumps, and bellhousing/starter mounting flange plates will interchange, except for the extended block versions. Keep in mind that these flanges vary in thickness depending on the transmission used.
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*Valve stem diameter is the same in all engines and length is very close, so the larger diameter valves from the bigger engines can be used to improve the breathing of the smaller motors.
  
When thinking of investing in a Hemi, do yourself and every other Hemi enthusiast a favor. Take into consideration your budget and how bad you really want that Hemi. If you think it's going to be too expensive, then don't do it. The world already has enough Hemis sitting in the corner of garages collecting dust. These engines are not cheap to rebuild and require lots of part hunting, but once completed nothing, absolutely nothing can match the class of a Hemi under your hood. (Chevy and Ford fans objections duly noted.)
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Within divisions some parts will also interchange. Although some low block and high block cylinder heads will interchange, care must be taken when considering certain combinations. For example, 392 heads are wider than earlier low block (332-354) heads, allowing the earlier intake manifolds to be used on stock 392’s, However, when using early (low block) manifolds and heads on a 392 block, spacers must be used because the higher deck height of the 392 will align the intake manifold mating surfaces too far apart. Conversely, 392 heads won't work on a low block (331 or 354) Hemi unless a log manifold is used, because the lower deck height of the 331-354 combined with the longer intake runners in the 392 heads will align the intake manifold mating surfaces too close together to use a standard manifold.  
  
1954 331 hemis also used the extended bellhousings at times.
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There are also dowel pin diameter considerations to deal with as well as mismatched coolant passages in the lower corners with some head/block configurations. As an example, ‘56 low block (354) heads will not easily fit on a ‘54 or earlier low block (331) for these very reasons.
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DeSoto and Dodge heads interchange between high and low blocks without any major difficulty. The differences between the low and high deck heads are combustion chamber, valve, and port sizes. With the DeSoto and Dodge the intake manifold must be matched to the block being used. A low deck manifold is required for a low deck block, and a high deck manifold is required for a high deck block. A cast aluminum 4BBL manifold for the low deck DeSoto has recently been released, and a high deck manifold will follow. Offenhauser has recently re-released a 4BBL manifold for the low deck Dodge.
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*Hemi heads will fit poly blocks of the same family, but will not fit "A" series poly motors.
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*Chrysler 331 Hemi heads can be used on the 301 and 331 Polys, and 354 Hemi heads can be used on 354 Polys.
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*No camshafts will interchange between low and high blocks of any engine family because of differing lifter bore angles. The incorrect cam can be installed, but the engine will run badly.
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The low deck Dodge early Hemi (241 and 270 CI) will accept a later small block distributor with no modifications.  This may also be true of the other Dodges.
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[[File:331 CID 1951 HEMI BELLHOUSING DETAIL.jpg|200px|thumb|left|331 cid 1951 Hemi bellhousing detail]] 
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==Transmission choices==
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The '51-'53 Chrysler 331's (and some of the '54s) had an extended bellhousing cast into the back of the block, which limits transmission choices. Some outfits have reintroduced adapter kits which allow the GM 4-speed to be bolted to these blocks. These adapters are a welcome addition to the parts bin for many enthusiasts. For years, these extended blocks were considered useless (except for spare internal parts) and many of the blocks were trashed by shortsighted hot rodders. DeSoto, Dodge and Plymouth never produced Hemis or Polys with the extended bellhousing.
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In '54, Chrysler fell in line with its other divisions and introduced a more conventional bellhousing design, making the installation of modern GM and Chrysler automatic transmissions much easier. However, adapters are still required; they're available from several sources, but be prepared to pay between $300-$400 for a good one.
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==Cylinder heads==
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Hemi cylinder heads were cast iron, as were the intake and exhaust manifolds. 2 bbl. and 4 bbl. versions were available while the high performance line usually had a dual 4 bbl. low rise manifold equipped with early Carter WCFB carbs.
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==Hemi parts suppliers==
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*[http://www.egge.com/ Egge Machine Company] American Made Internal Engine Components
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*[http://www.hemi.com.au/ American Hemi Speed Centre] (Australian Hemi parts supplier)
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*[http://www.hemiengineparts.com/ Chuck Taylor's Hemi Engines and Parts]
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*[http://www.hothemiheads.com/ Hot Heads]
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*[http://www.jrthompson.net/jrtcatalog.html Jr. Thompson Racing Engines]
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*[http://www.kanter.com/ Kanter Auto Products]
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*[http://www.earlyhemiengineparts.com/ PAW Early Chrysler Hemi 354-392 engine parts]
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*[http://www.willysreplacementparts.com/1951_58chryslerhemiparts.html Willys Replacement Parts] (1951-58 Chrysler Hemi engine parts)
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*[http://blackmountainhemi.com/ Black Mountain Hemi]
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==Resources==
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===Related Crankshaft Coalition Wiki articles===
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*[[Chrysler Hemi engine]]
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*[[Early Hemi engine identification]]
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===External links===
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*[http://www.clubhotrod.com/forums/showthread.php?threadid=14794 Early Hemi transmission adapters]
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*[http://www.hotrodsandhemis.com/Rebuild/HemiRebuild.html Hemi rebuild]
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[[Category:Engine]]
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[[Category:Good articles]]
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[[Category:MOPAR]]

Revision as of 23:17, 30 May 2023

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