Troubleshooting alternators
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==Overview== | ==Overview== | ||
| − | The function of an alternator is to keep the battery(s) in your vehicle charged. In order to troubleshoot the functionality of the alternator you will need some basic electrical tools. A good digital Volt/OHM meter is the bare minimum. When the vehicle is running with a fully charged battery you should read between 13.6 and 14.2 volts at the battery. This is the basic test to see if an alternator is working at all. Before performing the above test make sure the alternator drive belt is tight. If the voltage is within spec the next this to test is to see how much current it is capable of delivering. Most alternators will have the rated current capacity stamped on the case somewhere. | + | The function of an alternator is to keep the battery(s) in your vehicle charged. In order to troubleshoot the functionality of the alternator you will need some basic electrical tools. A good digital Volt/OHM meter is the bare minimum. When the vehicle is running with a fully charged battery you should read between 13.6 and 14.2 volts at the battery. This is the basic test to see if an alternator is working at all. Before performing the above test make sure the alternator drive belt is tight. If the voltage is within spec the next this to test is to see how much current it is capable of delivering. Most alternators will have the rated current capacity stamped on the case somewhere. If you have the time for the read, here is an excellent source of information that describes the alternator and the wiring setup that is available in most vehicles and hot rods built today. LINK to : [[Media:http://www.pirate4x4.com/tech/billavista/Wiring/Part2/]] |
==Testing== | ==Testing== | ||
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==Wiring== | ==Wiring== | ||
| − | [[File:Wire gaguecompro.jpg|frame|Relative cable sizes]] | + | [[File:Wire gaguecompro.jpg|frame|left|Relative cable sizes]] |
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===Charging wire size=== | ===Charging wire size=== | ||
| − | The charging wire is the wire from the back of the alternator to the battery, not the positive battery cable from the battery to the starter or solenoid. | + | The charging wire is the wire from the back of the alternator to the battery, not the positive battery cable from the battery to the starter or solenoid. This wire cannot be too large (within reason), but it CAN be too small.<br> |
| + | {{Note1}}Use the wire gauge recommendations here as a minimum. | ||
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">10</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''10'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">10</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''10'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">10</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''10'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">8</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''8'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">6</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''6'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">6</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''6'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">8</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''8'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">6</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''6'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">2</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''2'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">6</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''6'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">2</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''2'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">2</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''2'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">2</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''2'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">0</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''0'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">2</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''2'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">2</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''2'''</span></font></p> |
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| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">0</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''0'''</span></font></p> |
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</td> | </td> | ||
<td width="59"> | <td width="59"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
</td> | </td> | ||
<td width="59"> | <td width="59"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">2</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''2'''</span></font></p> |
</td> | </td> | ||
<td width="68"> | <td width="68"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">2</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''2'''</span></font></p> |
</td> | </td> | ||
<td width="66"> | <td width="66"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">0</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''0'''</span></font></p> |
</td> | </td> | ||
<td width="68"> | <td width="68"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">0</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''0'''</span></font></p> |
</td> | </td> | ||
<td width="80"> | <td width="80"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">0</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''0'''</span></font></p> |
</td> | </td> | ||
</tr> | </tr> | ||
| Line 241: | Line 244: | ||
</td> | </td> | ||
<td width="64"> | <td width="64"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
</td> | </td> | ||
<td width="60"> | <td width="60"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">4</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''4'''</span></font></p> |
</td> | </td> | ||
<td width="59"> | <td width="59"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">2</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''2'''</span></font></p> |
</td> | </td> | ||
<td width="59"> | <td width="59"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">2</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''2'''</span></font></p> |
</td> | </td> | ||
<td width="68"> | <td width="68"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">0</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''0'''</span></font></p> |
</td> | </td> | ||
<td width="66"> | <td width="66"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">0</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''0'''</span></font></p> |
</td> | </td> | ||
<td width="68"> | <td width="68"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">0</span> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''0'''</span> |
</font></p> | </font></p> | ||
</td> | </td> | ||
<td width="80"> | <td width="80"> | ||
| − | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">00</span></font></p> | + | <p style="text-align:center" align="center"><font face="Arial, Helvetica, sans-serif " size="2"><span style="font-size:8.5pt">'''00'''</span></font></p> |
</td></tr></table><br> | </td></tr></table><br> | ||
| Line 435: | Line 438: | ||
<td style="TEXT-ALIGN: center"><span style="font-size: small;">1.88</span></td> | <td style="TEXT-ALIGN: center"><span style="font-size: small;">1.88</span></td> | ||
<td style="TEXT-ALIGN: center"><span style="font-size: small;">2.00</span></td> | <td style="TEXT-ALIGN: center"><span style="font-size: small;">2.00</span></td> | ||
| − | </tr></table> | + | </tr></table><br> |
| − | |||
| − | |||
==Resources== | ==Resources== | ||
| + | |||
| + | == Diagrams == | ||
| + | |||
| + | [[Media:DR-10SI.pdf]] | ||
| + | [[Media:DR-12SI.pdf]] | ||
| + | |||
*[http://www.madelectrical.com Mad Electrical], a good source of information on the topic of alternators and automotive electrical systems. | *[http://www.madelectrical.com Mad Electrical], a good source of information on the topic of alternators and automotive electrical systems. | ||
*[http://randysrepairshop.net/interpreting-the-test-results-gm-si-ac-generator-with-built-in-voltage-regulator.html Interpreting test results] | *[http://randysrepairshop.net/interpreting-the-test-results-gm-si-ac-generator-with-built-in-voltage-regulator.html Interpreting test results] | ||
*[http://oljeep.com/AltTheory17/AlternatorTheoryVersion17R1.htm Alternator testing and theory] | *[http://oljeep.com/AltTheory17/AlternatorTheoryVersion17R1.htm Alternator testing and theory] | ||
| + | <br><br> | ||
| + | [[Media:Delco-Remy Alternator Identification Guide]] | ||
| + | |||
| + | [[Media:Delco-Remy Diagnostic Procedures Manual]] | ||
| + | |||
| + | [[Media:http://www.delcoremy.com/Alternator/Literature.aspx]] | ||
| + | |||
| + | [[Media:http://www.alternatorparts.com/]] | ||
| + | |||
| − | |||
| − | |||
[[Category:Electrical]] | [[Category:Electrical]] | ||
[[Category:Troubleshooting]] | [[Category:Troubleshooting]] | ||
| − | |||
| − | |||
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