Rust

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(What's the "best" way to handle body rust?)
(What's the "best" way to handle body rust?)
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Not just the "best" tools, "best" skills, and "best" amount of time. Also, the "best" payback on your investment of resources.
 
Not just the "best" tools, "best" skills, and "best" amount of time. Also, the "best" payback on your investment of resources.
  
Here are some of the more significant factors that will affect your choice of how to handle rust on body panels:
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So, the overall "best" way to handle rust may not be the "best" way for you or your particular situation.
  
How bad is the rust?
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Here are some of the more significant factors that will affect your choice of how to handle rust on body panels:
What tools do you have? Do you have access to a sandblaster and welder?
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How much money can you spend?
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How valuable is the vehicle? How rare? Resell value? Worth investing time into?
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What type of climate do you live in? Dry or humid? Snow in the winter?
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What's your plan for the car? Daily driver? Show vehicle? Fixing it up to sell?
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That being said, the general consensus on the "best" way to handle body panel rust is this:
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*How bad is the rust? Do you know how to properly assess it?
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*What tools do you have? Do you have access to a sandblaster and welder?
 +
*How much money can you spend?
 +
*How valuable is the vehicle? How rare? Resell value? Worth investing time into?
 +
*What type of climate do you live in? Dry or humid? Salt in the air (near the ocean) or on the roads (snowy winter)?
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*What's your plan for the car? Daily driver? Show vehicle? Fixing it up to sell?
  
'''Remove minor surface rust with phosphoric-acid based products.'''
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That being said, the general consensus on the overall "best" way to handle body panel rust is this:
  
'''If it's anything more than minor surface rust, cut it out and replace it. In most cases, this will involve carefully butt-welding in a patch panel.'''
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'''Remove minor surface rust with phosphoric-acid based products. Thoroughly clean and dry the panel, and spray it with a high-quality 2-part epoxy primer/sealer.'''
  
'''If you're dealing with an entire vehicle, have it commercially dipped.'''
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'''If it's anything more than minor surface rust on a body panel, cut it out and replace it. In most cases, this will involve carefully butt-welding in a patch panel.'''
  
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'''If you're dealing with surface rust on an entire vehicle, have it commercially dipped.'''
  
 
===Media blasting rust===
 
===Media blasting rust===

Revision as of 22:49, 23 June 2007

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