Make a fiberglass fan shroud

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(Finishing the part)
(Finishing the part)
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As mentioned before, this shroud is going to need to enclose the radiator where the fan swings 1" above the top. This will require a secondary lamination to form a return. As the return can be flat, and on the same plane as the mounting surface, a table top will be used for the mold. I simply tape the top off with some masking tape, then wax the tape with some mold release wax. I like Partall#2, AKA "green wax".
  
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Just clamp the shroud to the table, and lay up 3 layers of fiberglass mat.
  
 
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{|
 
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|-valign="top"
 
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|[[Image:57it is hollow.JPG|center|thumb|The shroud requires a secondary lamination.]]
 
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|[[Image:58tape off the table.JPG|center|thumb|Taping off the table.]]
As mentioned before, this shroud is going to need to enclose the radiator where the fan swings 1" above the top. This will require a seconary lamination to form a return.
+
|[[Image:59lay up the return.JPG|center|thumb|Laying up the return.]]
 
+
|}
[[Image:57it is hollow.JPG|center|600px]]  
+
 
+
As the return can be flat, and on the same plane as the mounting surface, a table top will be used for the mold. I simply tape the top off with some masking tape, then wax the tape with some mold release wax. I like Partall#2, AKA "green wax".
+
 
+
[[Image:58tape off the table.JPG|center|600px]]
+
 
+
I just clamped the shroud to the table, then laid up 3 layers of mat.
+
 
+
[[Image:59lay up the return.JPG|center|600px]]
+
  
 
Once the laminate has cured, the part can be removed from the table.  
 
Once the laminate has cured, the part can be removed from the table.  

Revision as of 11:33, 12 July 2007

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