DynoSim combinations

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If you want an accurate estimate, techinspector1 has said the following is needed:
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{{needspics}}
  
'''DYNOSIM REQUIRED DATA'''
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==Dynosim required data==
 
*Bore
 
*Bore
 
*Stroke
 
*Stroke
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*Camshaft
 
*Camshaft
 
**Part number, grind number.
 
**Part number, grind number.
**Type (flat, roller, solid, hyd.).
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**Type (flat, roller, solid, hyddraulic).
 
**Intake valve lift, exhaust valve lift.
 
**Intake valve lift, exhaust valve lift.
 
**Timing info and at what tappet lift the info is valid, i.e. 0.006", 0.050", etc.  
 
**Timing info and at what tappet lift the info is valid, i.e. 0.006", 0.050", etc.  
  
 
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==The following will show horsepower and torque results using different combinations of parts==
==='''The following will show horsepower and torque results using different combinations of parts'''===
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OK, first things first. I have to agree that the DynoSim results sometimes seem optimistic, but consider this. The software is configured with the premise that the hard parts will be tweaked by the builder, the build dimensions will be blueprinted to the loose side and the final tuning will be spot-on. There's an old saying in hot rodderdom, "Loose is fast".  
 
OK, first things first. I have to agree that the DynoSim results sometimes seem optimistic, but consider this. The software is configured with the premise that the hard parts will be tweaked by the builder, the build dimensions will be blueprinted to the loose side and the final tuning will be spot-on. There's an old saying in hot rodderdom, "Loose is fast".  
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I have checked the results I get against real dyno pulls and this DynoSim has shown to be within 2% of real. Not bad in my opinion. I'm seriously considering upgrading to DynoSim5 and an add-on cam file. I have 800 cam files now, but the add-on would give me 6000 files. I was dragged kicking and screaming into the computer age, but I'll tell you, there's nothing any more fun than dinkin' on this thing. Well.....there was that time in New Orleans, but that's a whole 'nuther story...
 
I have checked the results I get against real dyno pulls and this DynoSim has shown to be within 2% of real. Not bad in my opinion. I'm seriously considering upgrading to DynoSim5 and an add-on cam file. I have 800 cam files now, but the add-on would give me 6000 files. I was dragged kicking and screaming into the computer age, but I'll tell you, there's nothing any more fun than dinkin' on this thing. Well.....there was that time in New Orleans, but that's a whole 'nuther story...
  
 
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===355 SBC street motor, budget build===
 
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*Block: '68-'86 Chevy 350 Gen I bored +0.030". Check main bearing bore for round and parallel, align hone or align bore as necessary to correct the bores and insure they are ''round''. Once the main bores are done, register the block from the main saddle and cut the block decks to square the block up and set the squish where you want it. Don't try to cut corners here, this lays the foundation for the work and parts to come. 
'''355 Gen I Chevy street motor, 453 HP, 475 ft-lbs torque.'''
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*Crank is the stock 350, 3.48" stroke, 2.450" main journal diameter.
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*[http://www.competitionproducts.com/Custom-Rebuilt-GM-Rod-Chev-350-LJ/productinfo/804335/ Rebuilt rods] are sufficient for this build. If using an existing set of stock rods, ARP hardware and resizing is recommended. 
 +
**Scat makes a decent set of [http://www.summitracing.com/parts/SCA-25700P/ 5.7" forged rods] that are affordable.
 +
*Pistons: [http://www.kb-silvolite.com/kb_car/performance.php?action=details&P_id=155 Keith Black hypereutectic], p/n KB193, 12cc D-cup, 5/64,5/64,3/16 rings. 1.561" compression height. Gap top ring 0.026", second ring 0.018".
 
   
 
   
*Block: '68-'86 Chevy 350 Gen I bored +0.030".
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*[http://www.competitionproducts.com/RHS-ProTorker-Vortec-Cast-Iron-Head-170cc_64cc-Bare-Each/productinfo/RHS12410/ RHS Pro Torquer Vortec] heads, p/n 12410, 2.02" intake, 1.60" exhaust. These heads will accept either conventional or Vortec type intake manifolds, they are drilled and tapped for both types. More on using an early style intake on a Vortec style head can be seen [http://www.crankshaftcoalition.com/wiki/Intake_manifold#Using_an_early_style_intake_on_an_aftermarket_Vortec-type_head '''here'''].
*Crank: Stock 350, 3.48" stroke, 2.450" main journal diameter.
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*Intake manifold: Dual plane, highrise such as the Edelbrock RPM p/n 7101, Weiand Stealth p/n 8016, Holley p/n 300-36 or Professional Products Typhoon. Check ebay and craigslist for used manifolds if your budget is tight.  
*Rods: Stock 350 5.7". Recommend ARP bolts, re-size big end.
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*Pistons: Keith Black hypereutectic, part #KB193, 12cc D-cup, 5/64,5/64,3/16 rings. 1.561" compression height. Gap top ring 0.026", second ring 0.018".
+
*Heads: RHS Pro Torquer Vortec 170-64, 2.02" intake, 1.60" exhaust. These heads will accept either conventional or Vortec type intake manifolds. They are drilled and tapped for both types.  
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*Intake manifold: Dual-plane, high-rise such as the Edelbrock RPM, Weiand Stealth or Professional Products Typhoon.
+
 
*Carburetor: Vacuum secondaries 750 CFM.
 
*Carburetor: Vacuum secondaries 750 CFM.
*Headers: 1 3/4" primaries, long-tube, equal-length. Install "X" pipe between collectors and mufflers. Run 2 1/2" pipe to the rear through mufflers of your choice.  
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*Headers: 1-5/8" primaries, long-tube. Install "X" pipe between collectors and mufflers. Run 2-1/2" pipe to the rear through mufflers of your choice.  
*Camshaft: CompCams flat tappet hydraulic 260H: [http://www.compcams.com/Cam_Specs/CamDetails.aspx?csid=72&sb=0], installed straight up.  
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*Camshaft: [http://www.compcams.com/Cam_Specs/CamDetails.aspx?csid=72&sb=0 Comp Cams 260H] flat tappet hydraulic, installed straight up.  
 
*Rocker Arms: 1.6 ratio on both intake and exhaust.  
 
*Rocker Arms: 1.6 ratio on both intake and exhaust.  
 
*Static Compression Ratio: 9.6:1
 
*Static Compression Ratio: 9.6:1
 
*Dynamic Compression Ratio: 8.4:1
 
*Dynamic Compression Ratio: 8.4:1
*Squish: 0.035" to 0.045". Zero piston deck height with 0.035" to 0.045" head gasket or 0.010" to 0.020" piston deck height with Victor Reinz #5746 head gasket that compresses to 0.025".  
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*Quench: 0.035" to 0.045". Zero piston deck height with 0.035" to 0.045" head gasket or 0.010" to 0.020" piston deck height with Victor Reinz p/n 5746 head gasket that compresses to 0.025".  
  
 +
====Results====
 
:'''RPM HP TQ'''
 
:'''RPM HP TQ'''
 
*1000 59 310
 
*1000 59 310
Line 59: Line 59:
 
*5500 453 433
 
*5500 453 433
 
*6000 450 394
 
*6000 450 394
Stock converter and stock rear gear will work, but would be more fun with a converter that stalls at 2000 to 2200 rpm's and a 3.73 gear. The most out-of-whack spec on this build is the fact that RHS flows their heads on a 4.200" pipe. The resulting flow numbers bear little resemblance to real-life flow on a 4.030" cylinder bore. If you want closer to real, multiply these hp/torque figures by 0.95.
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Stock converter and stock rear gear will work, but would be more fun with a converter that stalls at 2000 to 2200 rpm and a 3.73 rear gear.
  
 +
===383 SBC stroker 485 hp/496 ft-lbs torque===
 +
Staying with RHS, using the Pro Action 180cc heads and reducing the advertised flow by 5% to get closer to real world results, the flow used for this build on a 383 will be as follows:
  
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'''Lift Int. Exh.'''<br>
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.100 70 55<br>
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.200 143 96<br>
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.300 197 149<br>
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.400 231 168<br>
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.500 245 177<br>
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.600 250 181<br>
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.700 257 185<br>
  
'''383 Gen I street motor. 485 hp, 496 ft-lbs torque.'''
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*This uses a 350 block bored to size, a 3.750" stroke crank and 5.7" rods. Scat makes a cast crank and capscrew I-beam rods that will work here. Have your machine shop sonic test the cylinder walls for thickness if the bores need to go more than 0.030" over. Smokey Yunick used to recommend a minimum cylinder wall thickness of 0.135" after boring and honing.  
 
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OK, staying with the RHS heads, but using the Pro Action 180's and reducing the advertised flow by 5% to get closer to real, flow used for this build on a 383 will be as follows:
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:'''LIFT INT EXH
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*.100 70 55
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*.200 143 96
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*.300 197 149
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*.400 231 168
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*.500 245 177
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*.600 250 181
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*.700 257 185
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*We'll bore a 350 block +0.030" and use a 3.750" stroke crank and 5.7" rods. Scat makes a cast STEEL crank and capscrew I-beam rods that will work here. If you want to use a 4.040" or 4.060" bore, that's OK too. 4.060" will make a 388 motor.  
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*Heads: Racing Head Service Pro Action 180, 72cc chambers, 2.02" intake, 1.60" exhaust.  
 
*Heads: Racing Head Service Pro Action 180, 72cc chambers, 2.02" intake, 1.60" exhaust.  
*Pistons: Keith Black hypereutectic #KB134, 7cc flat-top, 5/64/5/64/3/16 rings, 1.433 compression height.  
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*Pistons: Keith Black hypereutectic #KB134, 7cc flat-top, 5/64-5/64-3/16 rings, 1.433" compression height.  
*Intake manifold: Dual-plane, high-rise such as the Edelbrock RPM, Weiand Stealth or Professional Products Typhoon.
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*Intake manifold: Dual plane, highrise such as the Edelbrock RPM, Weiand Stealth or Professional Products Typhoon.
*Carburetor: Vacuum secondaries 850.
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*Carburetor: 850 cfm vacuum secondary.
*Headers: 1 3/4" primaries, long-tube, equal-length. Install "X" pipe between collectors and mufflers. Run 2 1/2" to 2 3/4" pipe to the rear through mufflers of your choice.  
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*Headers: 1-5/8" to 1-3/4" primaries, long-tube. Install "X" pipe between collectors and mufflers. Run 2-1/2" to 2-3/4" pipe to the rear through mufflers of your choice.  
*Camshaft: Compcams hydraulic flat tappet, installed 2 degrees retarded: [http://www.compcams.com/Cam_Specs/CamDetails.aspx?csid=79&sb=0].
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*Camshaft: [http://www.compcams.com/Cam_Specs/CamDetails.aspx?csid=79&sb=0 Comp cams 12-212-2 Comp Cams hydraulic flat tappet], installed 2 degrees retarded.
 
*Rocker arms: 1.6, lift at valve 0.512".
 
*Rocker arms: 1.6, lift at valve 0.512".
*Static compression ratio: 10.0:1.
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*Static compression ratio: 10:1.
 
*Dynamic compression ratio: 8.2:1.
 
*Dynamic compression ratio: 8.2:1.
  
 +
====Results====
 
:'''RPM HP TQ'''
 
:'''RPM HP TQ'''
 
*2000 148 389
 
*2000 148 389
Line 98: Line 96:
 
*6000 481 421
 
*6000 481 421
  
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===383 SBC stoker 505 hp/500 ft-lbs torque===
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Same motor as above with [http://www.compcams.com/Cam_Specs/CamDetails.aspx?csid=238&sb=0 Comp Cams solid lifter flat tappet cam], 1.5 rockers.
  
'''383, 505 hp, 500 ft-lbs torque. Same motor as above with solid, flat tappet cam: [http://www.compcams.com/Cam_Specs/CamDetails.aspx?csid=238&sb=0], 1.5 rockers.'''
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====Results====
 
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:'''RPM HP TQ'''
 
:'''RPM HP TQ'''
 
*2000 145 382
 
*2000 145 382
Line 113: Line 112:
 
*6500 481 389
 
*6500 481 389
  
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===350 SBC L31 heads===
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Flat tappet hydraulic cam, stock self aligning (SA) rockers, some head work for better springs.
  
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In this build, a tight budget is called for. To that end, use stock self aligning rockers. Lift is under a half inch, so the SA rockers should be OK. Check to see if using a -0.050" lock will be needed to insure the valve tip sticks up far enough above the retainer so that the retainer top surface doesn't get loaded by the side rails of the rail rockers. More info on checking clearances, etc. under [[DynoSim combinations#Resources|'''Resources''']].
  
'''355, L31 heads, flat tappet hydraulic cam, stock rail rockers, some head work for better springs.'''
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*Bore the block 0.030", use [http://www.kb-silvolite.com/test/kb_car/performance.php?action=details&P_id=155 '''these'''] or similar 12cc dished pistons w/5.7 rods.
 
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In this build, I would be interested in spending the least amount of money as suggested by the OP. In that vein, I would use stock rail rockers. Lift is under a half inch, so I would think the rr would be OK. Since I'm not sure that all locks locate the valve tip the same, relative to the top of the retainer, I would welcome input from others about using a (-0.050") lock (that's what's listed above.) to insure the valve tip sticks up far enough above the retainer so that the retainer top surface doesn't get loaded by the side rails of the rail rockers.
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*Bore the block 0.030", use these or other 12cc pistons w/5.7 rods: [http://www.kb-silvolite.com/test/kb_car/performance.php?action=details&P_id=155].
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*Makes 9.6:1 static compression ratio. Cut block decks to zero and use a 0.040" head gasket.  
 
*Makes 9.6:1 static compression ratio. Cut block decks to zero and use a 0.040" head gasket.  
*Use XE274H Comp cam (Cam card: [http://www.compcams.com/Cam_Specs/CamDetails.aspx?csid=87&sb=0]), installed at straight up.
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*Use XE274H Comp cam ([http://www.compcams.com/Cam_Specs/CamDetails.aspx?csid=87&sb=0 cam card]), installed at straight up.
*Comp 981 valve springs/ 750-16 retainers/ 630-16 keepers and stock 1.5 rail rockers. 1.250" springs should be OK because the cam is a moderate grind, hydraulic flat tappet.
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*Comp p/n 981 valve springs, p/n 750-16 retainers, p/n 630-16 keepers and stock 1.5 rail rockers. 1.250" springs should be OK because the cam is a moderate grind, hydraulic flat tappet.
*Narrow the O.D. of the guides to less than the I.D. of the damper spring and cut for PC-type positive seals.
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*Machine the OD of the guide bosses to less than the I.D. of the damper spring and cut for PC-type positive seals.
*Cut top of guide for 0.550" play from bottom of retainer to top of *guide seal. Pin the pressed-in rocker studs with this kit: [http://www.summitracing.com/parts/MRG-806G?autofilter=1&part=MRG-806G&N=700+4294746236+115&autoview=sku].
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*Cut top of guide for 0.550" play from bottom of retainer to top of guide seal. Pin the pressed-in rocker studs with [http://www.summitracing.com/parts/MRG-806G?autofilter=1&part=MRG-806G&N=700+4294746236+115&autoview=sku this kit].
*Performance Distributors 12720 HEI, custom curved: [http://www.performancedistributors.com/gmssdui.htm]
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*Performance Distributors custom curved HEI distributor,  [http://www.performancedistributors.com/gmssdui.htm p/n 12720], or [http://www.crankshaftcoalition.com/wiki/Hot_rodding_the_HEI_distributor '''build your own'''] from a GM HEI.
*Edelbrock RPM Vortec intake mounting a 750 vacuum secondary carb of your choice. Edelbrock, Rochester 5 psi max at the inlet, Holley *6 psi max at the inlet.
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*Edelbrock RPM Vortec intake mounting a 750 vacuum secondary carb of your choice. Edelbrock, Rochester 5 psi max at the inlet, Holley 6 psi max at the inlet.
*Performer RPM Vortec w/natural finish: #7116, w/EnduraShine finish: #71164, w/polished finish: #71161 '''-OR-'''
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*Performer RPM Vortec w/natural finish: p/n 7116, w/EnduraShine finish: p/n 71164, w/polished finish: p/n 71161, or look for a used manifold on craigslist to save a few shekels.  
*Look for a used manifold on craigslist to save a few shekels.  
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*Long-tube 1-5/8" headers with X or H pipe right after the collectors, 2-1/2" to 3" pipes to the rear through mufflers of your choice.
*Long-tube 1 5/8" headers with X or H pipe right after the collectors, 2 1/2"/2 3/4" pipes to the rear through mufflers of your choice.
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*Use 2500 stall converter, shorter rear gears.  
 
*Use 2500 stall converter, shorter rear gears.  
 
    
 
    
 +
====Results====
 
:'''RPM HP TQ'''
 
:'''RPM HP TQ'''
 
*2000 138 364
 
*2000 138 364
Line 146: Line 144:
 
**Peak BMEP 184.5 @4000
 
**Peak BMEP 184.5 @4000
  
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===350 SBC dual four barrels===
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* Pistons: Keith Black flat-top, 7cc's, 1.561" CH p/n KB106-030.
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*Heads: [http://www.summitracing.com/parts/EDL-5073/ Edelbrock E-Street] p/n 5073, 185cc intake runners, 70cc chambers, 9.53:1 SCR. Published flow was factored by 0.95 for this exercise.
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*High leak-down rate flat tappet hydraulic lifters such as Crane p/n 99377-16 Hi Intensity Hydraulic Lifters because we are going to use "too much" cam for the SCR. These lifters will reduce duration by 6-10 degrees under 3000 rpm for better bottom end torque.
 +
*Cam: Crane [http://www.summitracing.com/parts/CRN-110591/ p/n 110591] Saturday Night Special flat tappet hydraulic, installed 2 degrees retarded.
 +
*With pistons at 1.561", rods at 5.703" and crank radius at 1.740", the stack measures 9.004", so with a nominal 9.025" block deck height, you would need to make a cut of 0.021" to get to zero deck. A 0.040" compressed gasket would then put the squish at 0.040".
 +
*1-5/8" long tube headers.
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*Edelbrock 2x4 RPM intake manifold mounting two 500cfm carbs.
  
 
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====Results====
 
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'''350 WITH TWO FOUR BARRELS'''
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*KB106-030 pistons, flat-top, 7cc's, 1.561" CH: [http://www.kb-silvolite.com/kb_car/...php?action=comp]
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*Edelbrock E-Street heads, #5073, 185cc intake runners, 70cc chambers: [http://www.summitracing.com/parts/EDL-5073/], 9.53:1 SCR. Published flow was factored by 0.95 for this exercise.
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*High leak-down rate flat tappet hyd lifters such as Crane 99377-16 Hi Intensity Hydraulic Lifters because we are going to use "too much" cam for the SCR. These lifters will reduce duration by 6-10 degrees under 3000 rpm's for better bottom end torque figures.
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*Crane Saturday Night Special #110591 flat tappet hyd cam: [http://www.summitracing.com/parts/CRN-110591/], installed 2 degrees retarded.
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*With pistons at 1.561", rods at 5.703" and crank radius at 1.740", the stack measures 9.004", so with a nominal 9.025" block deck height, you would need to make a cut of 0.021" to get to zero deck.
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*A 0.040" compressed gasket would then put the squish at 0.040".
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*1 5/8" long tube headers.
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*Edelbrock 2-4 RPM intake manifold mounting two 500's.
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:'''RPM HP TQ'''
 
:'''RPM HP TQ'''
 
*2000 145 381
 
*2000 145 381
Line 174: Line 168:
 
**This motor should be waaaaaay fun with a 4-speed or auto with a loose converter.
 
**This motor should be waaaaaay fun with a 4-speed or auto with a loose converter.
  
 
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===400 SBC street/strip truck motor===
 
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'''This would be my recipe for a street/strip truck motor.'''
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*400 block bored 0.030" and zero decked to the piston crowns, align honed main bearing bore.
 
*400 block bored 0.030" and zero decked to the piston crowns, align honed main bearing bore.
*Scat #9-400-3750-5700 cast steel Pro Comp crankshaft: [http://www.race-mart.com/Scat_Manuf...-3750-5700.html].
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*Scat p/n 9-400-3750-5700 cast steel Pro Comp crankshaft.
*Scat Forged I-beam 5.7" rods: [http://www.race-mart.com/Scat_Manuf...2-ICR5700P.html].
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*Scat forged I-beam 5.7" rods.
*Keith Black #UEM-KB168-030 hypereutectic pistons 22cc dish to make 9.8:1 static compression ratio with 64cc heads: [http://www.summitracing.com/parts/UEM-KB168-030].
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*Keith Black [http://www.summitracing.com/parts/UEM-KB168-030 p/n UEM-KB168-030] hypereutectic pistons with 22cc dish to make 9.8:1 static compression ratio with 64cc heads.
*CompCams #CCA-12-430-8 retro-fit hydraulic roller cam installed 2 degrees retarded: [http://www.summitracing.com/parts/CCA-12-430-8/].
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*Comp Cams [http://www.summitracing.com/parts/CCA-12-430-8/ p/n CCA-12-430-8] retro-fit hydraulic roller cam installed 2 degrees retarded.
*Howard's retro-fit hydraulic roller lifters: [http://www.summitracing.com/parts/HRS-91164N/].
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*Howard's [http://www.summitracing.com/parts/HRS-91164N/ retro-fit hydraulic roller lifters].
*CompCams #CCA-200 thrust button: [http://www.summitracing.com/parts/CCA-200/].
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*Comp Cams [http://www.summitracing.com/parts/CCA-200/ p/n CCA-200] thrust button.
*CompCams #CCA-201 wear plate: [http://www.summitracing.com/parts/CCA-201/].
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*Comp Cams [http://www.summitracing.com/parts/CCA-201/ p/n CCA-201] wear plate.
*Edelbrock #EDL-7101 RPM intake manifold: [http://www.summitracing.com/parts/EDL-7101/].
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*Edelbrock [http://www.summitracing.com/parts/EDL-7101/ p/n EDL-7101] Performer RPM intake manifold.
*Dart Iron Eagle Platinum 215 cast iron heads #DRT-10521123P: [http://www.summitracing.com/parts/DRT-10521123P/] (price shown is for one head).
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*Dart Iron Eagle Platinum 215 cast iron heads, [http://www.summitracing.com/parts/DRT-10521123P/ p/n DRT-10521123P] (price shown is for one head).
*Barry Grant Speed Demon 750: [http://www.amazon.com/Barry-Grant-1...r/dp/B000CIN32M] (BG is now defunct, so a similar carb would be substituted).
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*Barry Grant [http://www.amazon.com/Barry-Grant-1...r/dp/B000CIN32M Speed Demon 750] (BG is now defunct, so a similar carb may be substituted).
*Jegs air filter base: [http://www.jegs.com/i/JEGS/555/5003...roductId=751908] Run a hose from the base to your PCV valve.
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*Hedman [http://www.summitracing.com/parts/HED-69088 Elite headers], 1-3/4" primaries.
*Jegs air filter lid: [http://www.jegs.com/i/JEGS/555/5003...roductId=751908].
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*14" x 4" paper element: [http://www.shopping.com/Allstar-ALL...4hO3SNWw==/info]. Snag the correct length stud and a wing nut from your local Ace Hardware.
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*Hedman Elite headers, 1 3/4" primaries: [http://www.summitracing.com/parts/HED-69088].
+
  
 +
====Results====
 
:'''RPM HP TQ'''
 
:'''RPM HP TQ'''
 
*2000 154 405
 
*2000 154 405
Line 204: Line 194:
 
*6000 515 451
 
*6000 515 451
 
*6500 490 396
 
*6500 490 396
L31 Vortec heads need a lot of work to get them to the point that you can make any power with them and use enough cam to make that power and it will take a lot of money. Start off with the correct heads to do the job in the first place. I did manage to make 450 hp and 482 ft/lbs of torque with a set on a 406, but that's a long ways from the 515/521 made with the "correct for the application" Dart heads.
 
  
Use 16 degrees ignition lead at the crank and put another 18 degrees in at the distributor weights for a total of 34. If the motor needs a little more total, move the lead at the crank to 18 degrees. You will not need some Super-Slick, Double-Throwdown ignition system. A rebuilt GM HEI will work nicely. Roller lifters are heavy and will limit the RPM's to just over 6000 anyway, so you don't need fire above that anyway.  
+
{{Note1}} L31 Vortec heads need work to use enough cam to make really good power. This can run into a lot of money. It may be cheaper to start off with an aftermarket head in the first place. That said, using production Vortec heads this 406 SBC combo did make an estimated 450 hp and 482 ft/lb of torque. But using a set of Dart heads the same combo made 515 hp and 521 ft/lb torque.
  
Run a nylon or copper line from the carburetor inlet back to the firewall and up past the hood lip to the cowl of the truck. On the cowl, temporarily mount a mechanical fuel pressure gauge (0-15 psi) so that you can view it through the windshield as you drive. Regulate fuel pressure down to 5-5 1/2 psi. If you have too much fuel pressure, it will blow past the needle and seat in the bowl and into the intake manifold as raw fuel. This will cause you untold tuning nightmares, so get this under control first thing. DO NOT TAKE ANYBODY'S WORD FOR THE AMOUNT OF PRESSURE THEIR PUMP PUTS OUT. MONITOR THE GAUGE AND CHECK IT YOURSELF OR SUFFER THE CONSEQUENCES.
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=====Timing=====
 +
Use 16 degrees initial timing advance and 18 degrees of mechanical advance for a total of 34. If the motor needs a little more total, move the lead at the crank to 18 degrees. You will not need a high-dollar ignition system. A rebuilt GM HEI will work nicely. See '''[[Hot rodding the HEI distributor]]''' for more info.
  
The 400 block will require that you drill steam holes in the heads. Any manufacturer you buy from will drill them for you before they ship the heads to you. Install the heads with a head gasket that is designed for installation on a 400 block because the gaskets will also have steam holes in them from the manufacturer. Here is the procedure in the event you want to know how to do it: [http://www.gregsengine.com/converti...ads-to-400.html].
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=====Fuel pressure=====
 +
If you have too much fuel pressure, it will blow past the needle and seat in the bowl and into the intake manifold as raw fuel. This will cause you untold tuning nightmares, so get this under control first thing. Do not assume that published pressures are correct- you need to verify the pressure by using a gauge.
  
Use a composition gasket that compresses to 0.039" to 0.041". With the zero deck of the block, this will put the piston crown at 0.039" to 0.041" from the underside of the cylinder head with the piston at TDC. This establishes your "squish" dimension at 0.039" to 0.041", which will optimize the motor for detonation-free operation on pump gas.
+
Run a nylon or copper line from the carburetor inlet back to the firewall and up past the hood lip to the cowl of the truck. On the cowl, temporarily mount a mechanical fuel pressure gauge (0-15 psi) so that you can view it through the windshield as you drive. Regulate fuel pressure down to 5 to 5-1/2 psi.  
  
 +
=====Steam holes=====
 +
The 400 block will require that you drill steam holes in the heads. Any manufacturer you buy from will drill them for you before they ship the heads to you. Install the heads with a head gasket that is designed for installation on a 400 block because the gaskets will also have steam holes in them from the manufacturer. Here is [http://www.crankshaftcoalition.com/wiki/Drilling_steam_holes_in_smallblock_Chevy_heads '''more info'''].
  
 +
Use a composition gasket that compresses to 0.039" to 0.041". With the zero deck of the block, this will put the piston crown at 0.039" to 0.041" from the underside of the cylinder head with the piston at TDC. This establishes your "squish" dimension at 0.039" to 0.041", which will optimize the motor for detonation-free operation on pump gas.
  
'''Here's one I put together for a nice little street cruiser motor running on cheapo pump gas.'''
+
===SBC pump gas street cruiser===
I might be thinkin':
+
 
*375-400 horsepower, 425+ lbs/ft of torque with 9.0:1 static compression ratio.
 
*375-400 horsepower, 425+ lbs/ft of torque with 9.0:1 static compression ratio.
 
*Stock converter
 
*Stock converter
*Mild cam (204-212 intake duration @0.050", 110 LSA)
+
*Mild cam (204-212 degrees intake duration @ 0.050" lift, 110 LSA)
*RPM intake
+
*Edelbrock Performer RPM intake
*750 carb
+
*750cfm  carb
*1 5/8" long-tube headers  
+
*1-5/8" long-tube headers  
*3.50 rear gear.
+
*Around 3.50:1 rear gear  
Just a real nice cruiser.
+
  
I really, really like these heads. They're inexpensive and they '''''work'''''.
+
*This build uses bare [http://www.racingheadservice.com/ RHS heads]. They're inexpensive and they work good. They're filled out with good quality valves, etc. Or they can be bought assembled.
*This is for one bare head: [http://www.competitionproducts.com/...tinfo/RHS12407/].
+
*[http://www.summitracing.com/parts/HRS-110315-10/ Here's the cam] (installed retarded 2 degrees).
*Then buy one valve kit (fills 2 heads): [http://www.competitionproducts.com/...oductinfo/8511/].
+
*[http://www.summitracing.com/parts/HRS-91164N/ Roller lifters].
*One guide plate kit (fills 2 heads): [http://www.competitionproducts.com/...ctinfo/42151-8/].
+
*Use a [http://www.daymotorsports.com/proddisp.php?ln=16665&product=HOWARDS+COMPOSITE+DISTRIBUTOR+GEARS&partnumber=HWD-94402&description=Make+bronze+distributor+gear+wear+a+thing+of+the+past!+NASCAR-proven+technology+ Howards p/n 94402 composite distributor gear], it will outlast a bronze gear 3 to 1.
*And one rocker stud kit (fills 2 heads): [http://www.competitionproducts.com/...tinfo/134-7101/].
+
*Here's the cam (installed retarded 2 degrees): [http://www.summitracing.com/parts/HRS-110315-10/],
+
'''-OR-'''
+
[http://www.competitionproducts.com/...info/110315-10/].
+
*And here are the roller lifters: [http://www.summitracing.com/parts/HRS-91164N/],
+
'''-OR-'''
+
[http://www.competitionproducts.com/...ductinfo/91164/].
+
*Use a Howards composite distributor gear (will outlast a bronze gear 3 to 1): [http://www.competitionproducts.com/...ductinfo/94402/].
+
  
 +
====Results====
 
:'''RPM HP TQ'''
 
:'''RPM HP TQ'''
 
*2000 148 390
 
*2000 148 390
Line 251: Line 236:
 
*6000 355 310
 
*6000 355 310
  
 +
===400 SBC with Vortec heads===
 +
This combo is best at building a lot of torque in the 3,500 rpm range. L31 heads on a 406 will not lend themselves to top end hp, so use them where they work the best. On a 400 ci engine that will be to make bottom end and midrange torque.
  
I took this directly from a response on a thread where a rodder wanted to use a 400 block and L31 heads....
+
*Keith Black [http://www.summitracing.com/parts/SCA-25700P/ p/n KB168-030 hypereutectic pistons].
I would advise against max hp in favor of building for max torque in the 3,500 rpm range. L31 heads on a 406 will not lend themselves to high hp, so I would use them where they fit best, low rpm torque. I'd use Keith Black hypers, #KB168-030, hung on Scat Pro Stock 5.7" rods. These rods are clearanced for the cam right out of the box. Minimum clearancing may be necessary at the pan rail for the big end of the rods.
+
*Scat Pro Stock 5.7" rods. These rods are clearanced for the cam right out of the box. Minimum clearancing may be necessary at the pan rail for the big end of the rods.
+
*http://www.summitracing.com/parts/SCA-25700P/
+
  
6.0 rods get up into the oil ring land and I do not advise more complexity and more things to go wrong than you need in an engine build like this, particularly for a beginner. With nominal +/- 66cc heads (production heads usually pour larger than published data), these pistons, with a 22cc D-cup will produce 9.6:1 static compression ratio. An added benefit is the tall 1.433" compression height, meaning less block deck to cut off to reach a target squish of 0.035" to 0.045".
+
6" rods can cause the wrist pin to get up into the oil ring land. This adds a little more complexity and more things to go wrong than if you were to use a 5.7" rod.  
  
*http://www.summitracing.com/parts/UEM-KB168-030/
+
With nominal +/- 66cc heads (production head combustion chamber volumes are often larger than published data), these [http://www.summitracing.com/parts/UEM-KB168-030/ 22cc D-cup pistons] will produce 9.6:1 static compression ratio. An added benefit is the tall 1.433" compression height, meaning less block deck to cut off to reach a target squish of 0.035" to 0.045".
  
Machining operations to the block, besides the boring and honing to +0.030 oversize, will include align honing the main bearing bores and cutting the block decks to square and to the proper block deck height to work with the piston deck height and gasket thickness to set the squish. Stock block deck height is +/- 9.025". The height of your stack of parts will be 1.875" for the crank throw radius, 5.700" for the connecting rod center to center and 1.433" for the piston compression height, for a total of 9.008". If we use a gasket thickness of 0.039"/0.040", then we will have to cut the block decks 0.017" to reach a zero deck. This will put the squish at 0.039" or 0.040", depending on the head gasket used. Decking the block will also insure that the block decks on all four corners of the block are the same distance from the main bearing centerline, meaning that static compression ratio will be closer to equal across all cylinders and will also contribute to the heads and intake manifold lining up and sealing the way they're supposed to. Thinner shim head gaskets used to be available for the 400, but not any longer. Some fellows have used 350 shims and drilled them for steam holes, but the bore of the gasket is iffy with the larger 400 bore. If you get any of that thin shim out into the cylinder/chamber at all and it glows hot, it could be a potential trouble spot for pre-ignition/detonation. Better to use a composition gasket that is engineered for the purpose and cut the decks accordingly. Speaking of steam holes, the heads will have to be drilled for them. Here's the tutorial....
+
Besides boring and honing, machine shop work will include align honing the main bearing bores and cutting the block decks square and to the proper deck height to work with the piston compression height and gasket thickness to set the squish.  
  
*http://www.gregsengine.com/converting-350-heads-to-400.html
+
Stock block deck height is +/- 9.025". The height of your stack of parts will be 1.875" for the crank throw radius, 5.700" for the connecting rod center to center and 1.433" for the piston compression height, for a total of 9.008". Using a gasket thickness of 0.039"/0.040", the block decks will have to be cut 0.017" to reach a zero deck. This will put the squish at 0.039" or 0.040", depending on the head gasket used. Decking the block will also insure that the block decks on all four corners of the block are the same distance from the main bearing centerline, meaning that static compression ratio will be closer to equal across all cylinders and will also contribute to the heads and intake manifold lining up and sealing the way they're supposed to.  
  
I'm going to waver from my usual roller tappet song and dance here and suggest a low-cost hydraulic flat tappet cam because we're going to use the stock L31 valve springs and retainers. Our rpm limit with this motor will be 5000, so we don't need to do any changes to the heads except maybe replacing the seals, unless of course if you want to pony up 60 bucks for fresh springs. Chevrolet says if you want to keep some safety margin (total of 0.050" between the 5 coils), then you should limit valve lift to 0.430". We can move into the margin a little with this low rpm motor and use a cam with 0.450" lift if we need to. I would advise against the use of an extreme energy type cam and also against the use of rockers in excess of 1.5:1 ratio in this build.  
+
Thinner shim head gaskets used to be available for the 400, but not any longer. If 350 shim gaskets are drilled for steam holes, they might have a large enough bore diameter to work on the 400 block, but this has to be carefully checked to be sure there's no overhang of the gasket into the bore. If the shim gasket intrudes into the cylinder/chamber, it could be a potential cause of pre-ignition/detonation. It's better to use a composition gasket that is engineered for the purpose and cut the decks accordingly. Speaking of steam holes, the heads will have to be drilled for them. [[Drilling steam holes in smallblock Chevy heads]] has info on this procedure.
  
Crane has a cam that uses easy ramps and will fall right into the static compression ratio range we will use in this motor. #10017 has an operating range of 1800-5400. Here's the 100172 kit which includes lifters. Always buy your lifters with the camshaft....that way you know they were produced by the camshaft grinder, not some fosdick Chinese outfit....
+
This build uses a low-cost hydraulic flat tappet cam and the stock L31 valve springs and retainers. The rpm limit with this motor will be 5000, so there's no need to make any changes to the heads except maybe replacing the seals, unless there's a need for new springs. If you want to keep some safety margin (total of at least 0.050" between the 5 coils, and a safety margin for retainer-to-seal clearance), then you should limit valve lift to 0.420- 0.450". There's no need for 1.6 ratio rockers for this build, either.  
  
*http://www.amazon.com/Crane-100172-...r/dp/B000CIRW8I
+
Crane has a cam that uses easy ramps and will fall right into the static compression ratio range we will use in this motor. #10017 has an operating range of 1800-5400. [http://www.summitracing.com/parts/CRN-100172/ '''Here's'''] the p/n 100172 kit which includes lifters. Always buy quality lifters. Get them with the cam if possible.  
  
Crane's description says the cam needs a 2500 converter, but with the amount of torque we're gonna produce down low, I'd be thinkin' stock converter and a 3.50 gear. The lobe separation angle of 106 degrees will give us the bottom end bias we need and the 0.450" theoretical lift will work with our stock springs and retainers. Be sure to use feeler gauges between the spring coils at full valve lift to insure that the springs don't stack solid. In theory, they shouldn't, but theory doesn't always agree with reality. Use 16-18 degrees of ignition lead at the crank with an additional amount at the weights to bring the total initial and centrifugal to 34 degrees. That's all you need with these heads. You need more at the crank than you would with a stock cam though, for the motor to idle properly. We need to bring the idle down for use with a stock converter so we don't have to stand on the brake pedal at stoplights.  
+
Crane's description says this cam needs a 2500 converter, but with the amount of torque the engine will make down low a stock converter and a 3.50 gear will suffice. The lobe separation angle of 106 degrees will help make the bottom end torque that's needed for a stock converter and 3.5:1 range rear gears. The 0.450" lift will work with the stock springs and retainers. Be sure to use feeler gauges between the spring coils at full valve lift to insure that the springs don't stack solid. In theory, they shouldn't, but they have to be checked to be sure. Use 16-18 degrees of initial advance with an additional amount of mechanical advance to bring the total initial and mechanical to 34 degrees. That's all you need with these heads. You need more at the crank than you would with a stock cam though, for the motor to idle properly. We need to bring the idle down for use with a stock converter so we don't have to stand on the brake pedal at stoplights. See [[Hot rodding the HEI distributor]] for details on this and for using a vacuum advance.
  
OK, we have a long block. Now, let's bolt on an Edelbrock Performer RPM intake manifold and top it off with a rebuilt Edelbrock Thunder series AVS 650 CFM, manual choke carburetor #1805. Also get the Edelbrock choke cable #8013.
+
To the long block, add an Edelbrock Performer RPM intake manifold and top it off with a rebuilt [http://www.edelbrock.com/automotive_new/mc/carbs_acc/carbs_access_main.shtml Edelbrock] Thunder series AVS 650 CFM manual choke carburetor, p/n 1805. Also get the Edelbrock choke cable p/n 8013.
  
*http://www.edelbrock.com/automotive...c/thunder.shtml
+
Mount a 14" x 4" air filter on top. Stack two 14 x 2's if you can't find a 4" thick element. This (and any) motor needs to breathe. Bolt on a pair of long-tube 1-5/8" to 1-3/4" headers and connect the two sides of the exhaust system by using either an X or an H pipe right after the collectors. Use the mufflers of your choice.  
  
Mount a 14" x 4" air filter on top. Stack two 14 x 2's if you can't find a 4" thick element. This motor needs to breathe. Speaking of that, bolt on a pair of equal-length, long-tube 1 3/4" headers and fashion either an X or an H pipe right after the collectors. Mufflers of your choice, but run the pipes to the rear of the car. Nothing is more "trailer park" than terminating the pipes under the car  .
+
====Results====
 
+
:'''RPM HP TQ'''
*RPM HP TQ
+
 
*1500 122 426
 
*1500 122 426
 
*2000 174 457
 
*2000 174 457
Line 289: Line 273:
 
*5000 373 392
 
*5000 373 392
 
*5500 326 311
 
*5500 326 311
 +
 
There you have it boys and girls, a tire-shredding motor with a "flat-as-a-table" torque curve and a cam that will have a slightly rough idle so the OP can pose cool down at the Sonic Drive-In.
 
There you have it boys and girls, a tire-shredding motor with a "flat-as-a-table" torque curve and a cam that will have a slightly rough idle so the OP can pose cool down at the Sonic Drive-In.
  
The OP should read this tutorial over as many times as it takes to make good sense of it and understand completely what it says......
+
When using a flat tappet cam, break in is ''uber'' important. Read up on what to do and how to do it [http://www.crankshaftcoalition.com/wiki/Camshaft_install_tips_and_tricks '''here'''].
http://www.crankshaftcoalition.com/...tips_and_tricks
+
 
+
 
+
  
 +
===350 SBC- Cheap to build/regular fuel street motor===
 +
*[http://www.summitracing.com/parts/UEM-KB142-030/ These pistons]
 +
*[http://www.summitracing.com/parts/HRS-CL112011-11/ This cam]
 +
*[http://www.crankshaftcoalition.com/wiki/Vortec_L31_cylinder_head '''Vortec L31 heads'''] from a boneyard, casting number 12558062 or 10239906. Magnaflux for cracks. Fit new stock or equivalent springs and seals. Make certain seals are fully seated on the guide boss by tapping them with a socket and small hammer.
 +
*The stock springs will work well with the mild cam and will not pull the rocker studs out of the heads. Doesn't matter whether the heads have hard inserts in the exhaust or induction hardened seats, either will work. Same casting, both styles flow the same. Give them a three angle valve job and backcut the valves if they're not already done. Use the self aligning stock rockers that came on the heads.
 +
*Align hone the main bearing bores in the block and cut the block decks for 9.015" block deck height, referenced off the main bearing bore so that you know the block deck height is equal on all four corners. This will insure that the heads sit level and flat on the deck and that the intake manifold will sit square to the heads with no gaps to cause a vacuum leak. Use GM head gasket #10105117 or equivalent.
 +
*Static compression ratio will be 9.1:1 and squish will be 0.042". Use Edelbrock p/n 7116 Performer RPM intake manifold. A 600cfm carb is all that's needed.
 +
*Makes 365 hp @ 5000 rpm with a double torque peak of 420 ft/lbs @ 3500 and 4000 rpm. Should make this power on regular pump gas without detonation and make for a real nice daily driver motor.
 +
*The cam begins making power at 1200 rpm, so there's little need for a looser converter. A 2000 stall converter would be all that wouold be needed to keep the car from creeping at stoplights and also to get up into the 1500 rpm bottom range of the intake manifold at the hit of the throttle.
  
 +
==Comp Cams free simulation program==
 +
*[http://www.compcams.com/camquest/default.asp Camquest], Comp Cams engine simulation program
  
 +
==Resources==
 +
*[[Valve spring tech]]
 +
*[[Valve train geometry]]
 +
*[[Valve train points to check]]
 +
*[[Quench]]
 +
*[[Hot rodding the HEI distributor]]
 +
*[[Drilling steam holes in smallblock Chevy heads]]
 +
*[[Camshaft install tips and tricks]]
 +
*[[Computer dyno simulation and engine building software]]<br>
 +
{{!}}Return to [[DynoSim combinations#350 SBC L31 heads|'''''350 SBC L31 heads''''']]
  
 +
[[Category:General hotrodding]]
 
[[Category:Engine]]
 
[[Category:Engine]]

Latest revision as of 03:02, 10 March 2016

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