Rewiring a vehicle

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==Overview==
 
==Overview==
 
When completely rewiring a vehicle there are a few things that must be determined beforehand. First, one must decide if a prefabricated harness will be used, or if a custom harness will be made from scratch. In any case, the harness should be assembled into groups and cut within a reasonable distance to the right length, while leaving extra wire to account for routing.
 
When completely rewiring a vehicle there are a few things that must be determined beforehand. First, one must decide if a prefabricated harness will be used, or if a custom harness will be made from scratch. In any case, the harness should be assembled into groups and cut within a reasonable distance to the right length, while leaving extra wire to account for routing.
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==Fuse requirements==
 
==Fuse requirements==
Headlight and fans, use a [http://www.crankshaftcoalition.com/wiki/Relay_application_guide-_Bosch_relays '''relay'''].
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For heavy draw accessories a [http://www.crankshaftcoalition.com/wiki/Relay_application_guide-_Bosch_relays '''relay'''] is the preferred method of wiring a circuit. Some things that can benefit from a relay:
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*Headlights
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*Cooling fans
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*Fuel pump
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For circuits having a high draw a circuit breaker may be substituted for a large capacity fuse.
  
 
;Basic fuse requirements (from [[Media:Harness inst painless.pdf|Painless wiring]]):
 
;Basic fuse requirements (from [[Media:Harness inst painless.pdf|Painless wiring]]):
*Cigarette lighter: 20
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{| class="wikitable"
*Headlight switch: 30
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|-
*Emergency flashers: 15
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! Accessory  !! Amp!!Accessory!!Amp
*Turn signals: 15
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|-
*Gauges: 10
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|Headlight switch||30||Radio (constant)||10
*AC/Heat relay: 5
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|-
*Radio (constant): 10
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|Coil||30||Wipers||15
*Horn: 20
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|-
*Door lock: 20
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|Door lock||20||Radio (switched)||10
*Wipers: 15
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|-
*Brake switch: 20
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|Cigarette lighter||20||Backup/cruise control||10
*Dome/Trunk light: 10
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|-
*Electric fan relay: 5
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| Horn||20||Gauges||10 
*Power antenna: 10
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|-
*Power windows: 20
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|Brake switch||20||Dome/Trunk light||10
*Electric fuel Pump: 15
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|-
*Coil: 30
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|Power windows||20|| Power antenna||10
*Radio ignition (switched): 10
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|-
*Backup/cruise control: 10
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|Turn signals||15||Electric fan relay||5
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|-
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|Emergency flashers||15||AC/Heat relay||5
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|-
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| Electric fuel Pump||15
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|}
  
 
The fuse requirement and wire gauge has to take the accessory load into consideration. Using too small of a wire can let a wire burn even though the accessory load matches the fuse rating. Using too 'big' of a fuse can let a wire burn even if the wire gauge matches the load.
 
The fuse requirement and wire gauge has to take the accessory load into consideration. Using too small of a wire can let a wire burn even though the accessory load matches the fuse rating. Using too 'big' of a fuse can let a wire burn even if the wire gauge matches the load.
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[[Category:Ignition]]
 
[[Category:Ignition]]
 
[[Category:Electrical]]
 
[[Category:Electrical]]
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Latest revision as of 21:50, 1 January 2024

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