How to rebuild an engine

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m (Deciding on an engine)
(Removal)
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=== Removal ===
 
=== Removal ===
 
How to safely and properly pull an engine.
 
How to safely and properly pull an engine.
*If you have a Digital Camera, Now would be a good time to take some GOOD photos BEFORE you pull it down, For Installation reference.
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*If you have a digital camera, Now would be a good time to take many good photos before you pull it down, for Installation reference. For more information on documenting your project, see: [[How to document your project]].
*Disconnect and remove The Battery. Disconnect fuel lines,Vacuum lines (Mark termination and make a written list), wiring,(Mark Termination and make a written list) belts and pulleys that maybe in the way.Remove the Radiator,Fan Shroud, Hood, Water Hoses, (Drain and dispose of Coolant properly It's poison to Animals and humans!)
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*Disconnect and remove the battery.
*Be sure to drain any fluids before hand, to keep from making a mess and to be friendly to the environment
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*Disconnect fuel lines, vacuum lines (mark termination and make a written list), wiring (mark termination and make a written list), belts, and pulleys that may be in the way.
*Be sure that whatever you are using to lift the engine is strong enough to lift more than the weight of the engine safely, AND is on a Level surface, If outriggers are provided, Use Them. Be SURE the lift can not roll on it's own or become unbalanced Side to side.
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*Remove the radiator, fan shroud, hood, and water hoses (drain and dispose of coolant properly; it's poisonous to humans and animals).
*Use some type of lift ring on the engine, such as a plate that bolts to where the carburetor was is commonly used.
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*Be sure to drain any fluids beforehand, to keep from making a mess, and to be friendly to the environment
*Place a jack under the transmission to keep it up right in the vehicle, unless you are removing it Also.  
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*Be sure that whatever you are using to lift the engine is strong enough to lift more than the weight of the engine safely, and is on a completely level surface. If outriggers are provided, use them. Be absolutely certain that the lift can not roll on its own, or become unbalanced side-to-side.
*If you plan on removing the Transmission, Don't forget any linkages, Backup lamp switches, Neutral safety switches (some are Transmission mounted) Modulator Valve Vacuum Lines,TCC Control wiring,Speedometer Cable (or Speed Transducer and wires) and cover the hole with Duct tape. Take a Plastic Baggie, and fit it over the tail-shaft and duct tape it after you remove the Drive-shaft, to keep residual oil IN and Dirt OUT.
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*Use some type of lift ring on the engine, such as a plate that bolts to where the carburetor was. For easier engine removal, the [http://www.myks-tools.com/ Engine Hoist Pivot Plate] has been recommended.
*Jack engine up slightly, and remove the bolts to the motor mounts, and the transmission bell-housing (unless you are removing the transmission also)
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*Place a jack under the transmission to keep it up right in the vehicle, unless you are removing it as well.  
*Be sure to use padded Fender protectors..A strike from Ring Gear Teeth can do SERIOUS Body and fender damage.
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*If you plan on removing the transmission, don't forget any linkages, backup lamp switches, neutral safety switches (some are transmission-mounted), modulator valve vacuum lines, TCC control wiring, and the speedometer cable (or speed transducer and wires). Cover any holes with tape.
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*Fit a plastic bag over the tailshaft, and duct tape it after you remove the driveshaft. This will keep residual oil in, and dirt out.
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*Jack engine up slightly, and remove the bolts to the motor mounts and the transmission bell-housing (unless you are removing the transmission also).
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*Be sure to use padded fender protectors; a strike from ring gear teeth can do serious body and fender damage.
  
 
=== Transportation ===
 
=== Transportation ===

Revision as of 00:43, 20 August 2006

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