Rust

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(Various commercial rust encapsulators and rust removers (need to be sorted))
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*One option is to use chemical paint stripper, then use a sandblaster to lightly "dust" the remaining rust.
 
*One option is to use chemical paint stripper, then use a sandblaster to lightly "dust" the remaining rust.
 
*Media blasting can remove good metal from body panels too. Also, used media can have metal particles left in the media.
 
*Media blasting can remove good metal from body panels too. Also, used media can have metal particles left in the media.
 
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*Soda blasting can remove light rust, and won't warp panels.
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*[http://en.wikipedia.org/wiki/Sugar_sand Sugar sand] is finer and less-damaging than regular sand.
  
 
===Patch panels===
 
===Patch panels===
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# This stuff is hard on paintbrushes(eats away the brisles) and you must be very careful of your eyes. Also it will ruin paint so again use caution.
 
# This stuff is hard on paintbrushes(eats away the brisles) and you must be very careful of your eyes. Also it will ruin paint so again use caution.
  
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===Removing rust===
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*Start with as low as 36 grit, and finish with about 220.
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*Scotch-brite pads and Comet/Ajax.
  
 
*Some people mentioned that professional body shops don't use POR-15 or similar rust "encapsulators" because:
 
*Some people mentioned that professional body shops don't use POR-15 or similar rust "encapsulators" because:
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*Phosphoric acid or muriatic acid are recommended as well.
 
*Phosphoric acid or muriatic acid are recommended as well.
 
*Rust forms so quickly that if you are sand blasting, media blasting, etc., the surface rust will begin to form before you finish the job.
 
*Rust forms so quickly that if you are sand blasting, media blasting, etc., the surface rust will begin to form before you finish the job.
 
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*Molasses is thought to work, but takes a while. 1 part molasses to 10 parts water.
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*To remove rust: Comet/Ajax with Scotch-Brites, and then muriatic acid with scotch-brites, and then rinse and wash with Comet/Ajax again to neutralize the acid.
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*POR-15 is a three-step process: degreaser, then metal prep, then POR-15 paint.  (verify this).
  
 
Links to review: http://www.tfhrc.gov/pubrds/novdec98/laboratory.htm , http://www2.sherwin-williams.com/im/cs/cs-spring2003/feature-01.asp .
 
Links to review: http://www.tfhrc.gov/pubrds/novdec98/laboratory.htm , http://www2.sherwin-williams.com/im/cs/cs-spring2003/feature-01.asp .
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*[http://www.eastwoodco.com/jump.jsp?itemID=1476&itemType=CATEGORY&iMainCat=688&iSubCat=1476 Treating rusted body panels] ''Eastwood Company''.
 
*[http://www.eastwoodco.com/jump.jsp?itemID=1476&itemType=CATEGORY&iMainCat=688&iSubCat=1476 Treating rusted body panels] ''Eastwood Company''.
 
*[http://hotrodders.com/forum/how-do-i-address-rust-404.html How do I address rust?], ''Hotrodders Bulletin Board'', October 7, 2002.
 
*[http://hotrodders.com/forum/how-do-i-address-rust-404.html How do I address rust?], ''Hotrodders Bulletin Board'', October 7, 2002.
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*[http://hotrodders.com/forum/rust-spot-406.html Rust spot], ''Hotrodders Bulletin Board'', October 7, 2002.
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*[http://hotrodders.com/forum/completely-covered-surface-rust-help-458.html Completely covered with surface rust...help], ''Hotrodders Bulletin Board'', October 24, 2002.

Revision as of 16:54, 9 April 2007

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