Removing stuck fasteners

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(The weld-on-a-larger-nut method)
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#Place a close-fitting washer over the top of the bolt to protect surrounding material.
 
#Place a close-fitting washer over the top of the bolt to protect surrounding material.
 
#Take a nut that is larger than the actual thread of the broken bolt, and weld it to the broken bolt.
 
#Take a nut that is larger than the actual thread of the broken bolt, and weld it to the broken bolt.
#Weld in short bursts until the weld fills the nut. This will heat the bolt but not the surrounding material.  Use a 6011 welding rod. This has been reported to work well.
+
#Weld in short bursts until the weld fills the nut. This will heat the bolt but not the surrounding material.  Using a 6011 welding rod in a stick welder has been reported to work well.
 
#Let the welded nut cool completely without using any water or spray. The bolt will contract and break the grip of the rust.
 
#Let the welded nut cool completely without using any water or spray. The bolt will contract and break the grip of the rust.
  

Revision as of 16:06, 6 October 2006

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